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MILITARY Testing at MET Labs: Frequently Asked Questions

Table of Contents:


How do I see in advance what the inside of the test chamber will look like to predict any test setup obstacle that may be of concern for MIL-STD requirements?

As always, feel free to contact our technical staff for information pertaining to product/cable layout, product positioning, typical environmental/ambient conditions, and chamber ventilation so you, the customer, are comfortable with meeting the test setup requirements specified in MIL-STD. For additional information and illustrations click here.
     
   

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Where will the support test equipment be positioned so I am able to continuously monitor my products performance throughout the testing?

In most cases, all support test equipment will be positioned outside the test chamber adjacent to the test chamber bulkhead panel. Our MIL Chamber bulkhead panel is able to accommodate various types of cable terminations; including, having special bulkhead sub-panels fabricated by our in-house machinist for unique cabling interfacing needs.  When necessary, MET Labs can use our mobile Faraday cabinets to electrically shield unwanted RF ambient signals outside the test chamber.  These undesirable ambient signals can causes interference with the test results by means of cable conduction into the test chamber bulkhead panel. 

For additional information and illustrations click here

     
     
   

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Why does the MET Laboratories Test Engineer insist on cutting my products cabling for MIL-STD testing?
 
In most cases, MIL-STD testing requires the test engineer to couple RF stimulus into the products ports by means of capacitive and inductive coupling methods to determine the products ability to withstand adverse conditions.  While MET Labs is interested in maintaining the products original design, sometimes the MIL spec requires the test engineer to splice in coupling transformers or coupling capacitors onto the shield of the cable for injection purposes.  MET Laboratories recommends to all of our MIL-STD customers to be able supply duplicate cabling, when needed, with one set to be typical installation lengths and the other cabling set of cabling to be used for slicing.
 
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Who can I speak with regarding test scheduling?
 
Requests for a MIL test schedule or rescheduling requests can be made directly to the MET Laboratories Project Coordinator.  The MET Laboratories Project Coordinator main responsibility is to be the liaison between the customer and the appropriate internal test lab to insure that the entire project goes smooth from the beginning to the end.  In most cases, the Project Coordinator must team-up with the MIL Group Coordinator to validate the test labs resources availability in the requested test time-frame.
 
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What are MET Laboratories radiated immunity test capabilities, and how do you insure a safe test environment from high radiating electromagnetic fields?
 
Currently, MET Laboratories radiated immunity test capabilities are over 200 V/m (166 dBµV/m) from 2 MHz to 18 GHz.  Additionally, MET Laboratories can offer the MIL-STD “optional” test frequency range between 18 -40 GHz if desired.  The 200 V/m radiated immunity test service covers EMI requirements from the Military, Commercial Aircraft, and Automotive industries.
 
To insure a safe test environment for our customers and test engineers, MET Laboratories installed an RF interlock safety circuit design to inhibit transmission while the test chamber door(s) are ajar.  This safety feature prevents inadvertent exposure to these high power electric fields, and provides a “visual” indication to when the test is in progress. 
 

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When MIL-STD emission measurements are performed, how do you insure an ambient free condition exist before measurements are recorded?

With our new MIL-STD test chamber, MET Laboratories is able to provide over 100 dB of isolation to outside ambient signals from interfering with our measurements.  In other words, before we can perform emission measurements, we are required to isolate unwanted signals from the data by insuring our test chamber satisfies IEEE-299 attenuation requirements.  In combination with our new MIL test chamber and very sensitive measurement receivers, MET Laboratories is able to detect and quantify even the slightest “whisper” from electronic products.
 
In addition to our ambient-free MIL test chamber, MET Laboratories can accommodate almost all types of AC/DC power your product may require from Delta/Wye AC 3 phase 480VAC to high voltage DC input power too. 
All AC/DC input power the product receives is heavily filtered to provide clean electrical power to the EUT, as to not misinterpret ambient noise from the products real emissions.  While testing, our test engineers can even switch various AC/DC power inputs to the EUT remotely through our custom designed power relay network bank to reduce the time for manual removal of power. 
 
       
     
     
Click here to view additional illustrations that detail the power input before the test chamber.


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Last revised: February 16, 2006

 

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